Valve and pump test rigs are specialized setups used to test and validate valves and pumps’ performance, durability, and safety in various industries, such as oil and gas, water treatment, manufacturing, and aerospace. These rigs simulate real-world operating conditions to ensure the components function correctly before being deployed in actual applications.

Valve Test Rig:

A valve test rig is used to evaluate the performance and reliability of valves, which are crucial for controlling the flow of liquids or gases in pipelines and other systems.

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SYSTEM SPECIFICATIONS

 

S.No.

 Name of parameter Value
1. Working Fluid Air
2. Compressor Max. Pressure Maximum Vacuum 15 PSI Continuous (20 PSI Intermittent) 27 in Hg (53500 ft.)
3. Pressure/Vacuum Hand Pump Max. Static Pressure Max. Static Vacuum 25 PSI 25.6 in Hg
4. Electric Power Supply –  
4.1 Phase: Three Phase, AC, or Single Phase
4.2 Voltage: 415 V ± 10% or 230 ± 10%
4.3 Frequency: 50 Hz ± 3%

Applications of a Valve Test Rig

  • Flow Rate Testing: Verifies the valve’s ability to regulate flow within specified limits.
  • Pressure Testing: Ensures the valve can withstand specified pressure levels without failure.
  • Leakage Testing: Confirms that the valve seals properly under various conditions, preventing leaks.
  • Durability Testing: Assesses the valve’s performance over prolonged use or repeated cycles.
  • Safety and Compliance: Ensures that the valve meets industry standards and safety regulations.

Pump Test Rig

A pump test rig is designed to test and validate the performance of pumps, which are essential for moving liquids or gases through a system. The rig ensures that the pump operates efficiently and reliably under different conditions.

Applications of a Pump Test Rig

  • Performance Testing: Verifies that the pump meets its design specifications for flow rate, pressure, and efficiency.
  • Endurance Testing: Assesses the pump’s durability over extended operation or under repeated cycles.
  • Cavitation Testing: Ensures that the pump operates without cavitation under expected conditions.
  • Thermal Testing: Evaluates how the pump handles thermal loads and ensures it remains within safe temperature limits.
  • Noise and Vibration Testing: Confirms that the pump operates quietly and without excessive vibration.
  • Compliance Testing: Ensures the pump meets relevant industry standards and safety regulations.

Both valve and pump test rigs are essential for ensuring these critical components perform reliably and safely in their intended applications. By simulating real-world conditions, these rigs help manufacturers validate the design and quality of their products before they are deployed in the field.

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